Harold Bawlzangya Racing

2016 Summer Project – 1992 Gas Club Car build

Bought this in June 2016.  This is part of the reason I didn’t do any riding over the summer.  That and it was really stinkin’ hot.  Most of my time and all free money went towards this project.

1992clubcar

Tear down:

clubcardisassembly-3

clubcardisassembly-2

clubcardisassembly-1

clubcardisassembly-4

engineremoved

24 years of oil, dirt, grass and twigs:

gunk

old290

New engine:

new290

Machined driven clutch and 8:1 gears:

machinedclutch8-1gears

rearend

The kids have been driving this to school for a couple of months now.  With the 8:1 gears, it will do about 22-23 MPH at around 3,000 RPM.  The engine could run safely at 4,000 RPM, but teenagers don’t need to be going that fast on most of the paths.

finishedgascc-2

finishedgascc-1

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